Full Automatic X-Splice Machine  

AST-ZIP500-CC or CW

Application

Full Automatic X-Splice Machine (4+4+1 combine crimping) is designed for 2-8pcs (less than 4 terminals, that is, 3 plug terminals, and 1 combine terminal) lines combined together. 

The compression end has the following functions: cutting to length, stripping / half stripping, wear shrinkable tube, chain U-type compression pin bonding (with CFM function) or welding and heat shrink processing; 

The non-compression end has the functions of cutting to length, stripping / half stripping, sealing, terminal crimping(with CFM )and so on.

Advantages

One-stop solution to replace the traditional multi-process flow. Save manpower/inventory/space and improve the quality.

(1)Strong flexibility: Product programmable, n+n (max 4) free combination

(2)Quick changeover: The default configuration of one-click change 3+3+8 (3 terminals /3 seals /8 wires)

(3)Fast beat: Approximately 3 seconds per loop

(4)High quality: Vision/CFM whole process online quality monitoring

(5)Platformization: Crimping/sealing/welding/compression/heat shrink/quality tools (tension meter/height gauge), the process can be defined and selected according to customer needs

Processing

Quality Inspection Content

Wire overload  丨 Cutting of check  丨 Terminal deletion 丨 CFM（OES）丨 Terminal vision checking 丨 Combing crimping（OES）丨 Combing crimping vision checking

The following part of the detection means are shown

CFM

Terminal vision checking

Combing crimping vision checking

Technical Spec

Crimp Single Wire Diameter Range：0.13-4mm²(AWG 26-11)

Min.Cable Length/U-Shaping Length：65mm/300mm

Compatible With Heat Shrink Tube Length/Diameter：20-50mm / 4-10mm

Max.Kinds of Concurrent Online Wire：8

Crimping Force：3/6T（Combing crimping 6T）

Cycle Time：2.5-3S/loop (Actual fluctuates based on specific products) 

Changeover：≤30min（Terminal、seal、cable）

OP：0.5headcount/line

Power：380V AC   10KW

Air pressure：5-7Bar

Dieminsion：6Mx2Mx2M (Excluding collection line car and pre-feeding device）

Video